Deep hardware & PCB engineering for safety-critical automotive, ADAS, aerospace, UAV, and agricultural systems. We work at the core of hardware development where reliability, traceability, and compliance are mandatory.
Full-stack ECU hardware development — from SoC and component selection to precision analog design, multi-layer PCB layout, and production-ready validation.
End-to-end ISO 26262 safety lifecycle support including HARA, FMEA, ASIL decomposition, safety case authoring, and compliance documentation for global OEM validation.
High-complexity multi-layer PCB design with controlled impedance, signal integrity analysis, thermal management, and full IPC/MIL-standard validation.
Camera interface and processing hardware, LiDAR signal conditioning, radar power and signal management, high-speed SoC-based processing, and sensor fusion architectures for Level 2+ and beyond.
EV systems and advanced driver assistance. Full-stack ECU hardware, power electronics, and safety-critical control architecture for modern vehicles.
Power systems and drone technologies. High-reliability electronics designed for aerospace and unmanned systems with strict compliance requirements.
BMS, on-board chargers, VCU/VCCU design, motor drives, and power conversion topologies for next-generation EV platforms.
Robust embedded hardware solutions for agricultural electronics operating in harsh environmental conditions with long-term reliability requirements.
Up to 28 layers for optimal functionality and routing complexity.
High-speed digital and mixed-signal design with advanced SI techniques.
Controlled impedance ensuring maximum signal integrity across all layers.
Effective thermal analysis ensuring component safety under all conditions.
Strict adherence to IPC/MIL standards for reliability and production readiness.
Advanced ASIL decomposition strategies across ASIL-B, ASIL-C, ASIL-D, and mixed-ASIL projects — ensuring rigorous safety integrity levels from concept through production.
FMEDA and diagnostic coverage optimised to enhance system reliability and ensure comprehensive safety management throughout product life cycles.
Hardware and software safety architecture designs guaranteeing a robust framework meeting the highest industry standards for reliability.
Complete safety case development tailored for global OEM validation, ensuring compliance and confidence in engineering solutions.
Assessing safety requirements early in the design phase for comprehensive understanding of potential hazards and risks.
Detailed technical safety strategies throughout the project lifecycle, enhancing system integrity and supporting risk management.
FMEA and FTA techniques to prioritize safety measures and streamline the certification process.
Robust safety concepts for hardware and software to mitigate risks and guarantee compliance with industry standards.
Impartial reviews ensuring adherence to safety standards and identifying potential weaknesses before final certification.
Comprehensive safety plans outlining steps for compliance and facilitating effective communication among stakeholders.
3D point cloud mapping for precise object detection and scene reconstruction at range.
Front, rear, and surround-view vision for lane, sign, and object recognition.
Front and blind-spot radar for velocity and range measurement in adverse conditions.
Short-range proximity sensing for parking assist and low-speed maneuvering.
Precise global positioning integrated with inertial measurement for real-time localisation.
Rotational data for dead-reckoning and fusion with GNSS in GPS-denied environments.
Data bandwidth: >>1 Gbps (high-speed) · ~100 Mbps (mid) · 1–2 Mbps (control)
All six domains are integrated from concept — not bolted on at the end.
ISO 26262 analysis, SOTIF system-level integration, safety concept development, FMEA/FMEDA, safety case authoring (GSN), compliance-ready documentation.
Comprehensive analysis and integration of safety-critical functions, ensuring robust performance and compliance across the full system lifecycle.
Power supply design, signal conditioning, impedance matching, EMC filtering, thermal management, and high-speed PCB layout.
VCU/VCCU design, zonal control units, motor drive control, BMS, on-board chargers, power conversion topologies, thermal design.
Camera interface and processing hardware, LiDAR signal conditioning, radar power and signal management, high-speed SoC-based processing, sensor fusion architectures.
High-complexity SoC design, MCU/MPU firmware development, real-time operating systems, multi-protocol communication (CAN, Ethernet, LIN), bootloader and secure firmware update.
Tier-1 automotive supplier developing next-generation zonal architecture for premium EV. Consolidation of 12 distributed ECUs into 4 zonal control units required — high-speed Ethernet backbone, real-time firmware, ASIL-B functional safety. No existing reference design.
Automotive OEM developing Level 2+ ADAS system with front-facing camera perception. Required real-time object detection, lane detection, and traffic sign recognition with <100ms latency. No existing platform.
EV OEM developing 100 kWh battery pack. Required sophisticated BMS with cell-level monitoring, thermal management, and safety-critical functions integrating with VCU and charging infrastructure.
Comprehensive integration across all engineering domains, from architecture to production.
Mastery in system-on-chip design challenges across all leading automotive MCU vendors.
Strict adherence to ISO 26262, SOTIF, and IEC 61508 safety standards at every phase.
Globally OEM-ready from day one — prepared for stringent production and regulatory standards.
All six domains integrated from concept — a holistic approach to complex engineering challenges.
Ready to partner for future-ready engineering solutions? Reach out and let's discuss how AegisElectraAI can help you build safer, more reliable systems — from concept to certification.